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SAFETY BULLETIN / October - December 2006

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Forklift Safety, Lifting Personnel

Chris Hall, Safety Specialist

Every year nearly 100 workers are killed in forklift accidents.  These incidents usually involve driving off a loading dock, tip-overs, struck-by, and dropping a load.  One type of incident that does not receive as much focus as it should is the use of a forklift to lift personnel without a safety platform.  This unsafe practice occurs all too often and can result in serious injury or death.    

After conducting a forklift training class for a local company, an employee sent me an interesting picture.  The picture shows another nearby business performing one of the most unsafe actions that I have ever seen.  This driver is using a forklift to elevate two employees on a pallet with a ladder, up to a flag pole.  Once they are in place, they extend the ladder and lean it against the flagpole.  One man holds the ladder while the other climbs up to perform the work.  These men either were not given the proper training or were disregarding their company’s safety policies. Regardless of the circumstances, this is an action that should never have taken place

A few years ago, a New Jersey company was fined by OSHA for failing to provide adequate training for forklift operators after an employee fell in a large chemical mixing kettle and was seriously injured.  The employee was standing on a pallet lifted by a forklift when he fell.  The incident sparked an OSHA investigation which resulted in numerous alleged violations and fines of over $100,000; the largest fine was for failure to properly train employees.  Another citation was for not providing safety platforms with proper guard rails for lifting employees.  Luckily, the employee was not killed as a result of this incident, but he very easily could have been.

The New Jersey incident and accompanying citations serve as an example of the necessity for comprehensive forklift training, including lifting personnel.  It is not enough to cover the basics of how to operate the equipment, but also reviewing the safety rules of what NOT to do.  Employers using forklifts to lift employees must provide either a safety platform or consider using an aerial lift to accomplish the work.  Allowing employees to perform an unsafe and potentially fatal action is considered to be a serious violation. 

Although safety standards have come a long way, the picture above serves as a reminder of why employees must be trained and refreshed on the importance of following the rules.  One small misstep or sudden movement could easily cause both of these men to lose balance and fall to the ground.  Preventing this type of unsafe work may seem like common sense to most of us, but it happens all too often.

 
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